Electroplated grinding wheels are a popular choice for many industries due to their versatility and ability to provide a high-quality finish. But what exactly are they, and how do they work? In this article, we’ll break down everything you need to know about electroplated grinding wheels.
What is an electroplated grinding wheel?
An electroplated grinding wheel is a type of abrasive tool that consists of a diamond or cubic boron nitride (CBN) abrasive grain bonded to a metallic core through an electroplating process. This creates a highly durable wheel that can be used for both aggressive material removal and fine finishing applications.
How does it work?
During the electroplating process, the abrasive grains are evenly distributed onto the metallic core and held in place by a nickel or other metallic bond. This bond is more flexible than other types of bonds, allowing for a smoother and more precise grinding action.
The abrasive grains on an electroplated grinding wheel are exposed all around the circumference of the wheel, making them ideal for applications where a high removal rate is required. The exposed grains also allow for cooler grinding temperatures, reducing the risk of burn marks on the workpiece.
What are the advantages of electroplated grinding wheels?
One of the biggest advantages of electroplated grinding wheels is their ability to provide a high-quality finish on a wide range of materials. From metals like steel and aluminum to harder materials like ceramics and glass, electroplated grinding wheels can handle it all.
Additionally, electroplated grinding wheels are known for their long service life and low maintenance requirements. Because the abrasive grains are firmly bonded to the metallic core, there is less risk of the grains becoming dislodged during use, leading to a longer-lasting wheel.
Lastly, electroplated grinding wheels are easy to dress and shape, allowing for greater precision and control over the grinding process. This makes them a popular choice for applications that require a high level of accuracy.
In conclusion, electroplated grinding wheels are a versatile and reliable tool for a wide range of grinding applications. From their high-quality finish to their long service life, there are many reasons why industries choose electroplated grinding wheels for their abrasive needs. If you’re looking for a grinding wheel that can handle tough materials and provide a superior finish, consider investing in an electroplated grinding wheel.